We build a proof-of-concept model or engineering prototype to test a technical solution in practice. A prototype helps measure key parameters, identify assembly constraints and determine what must change before making the product or a small batch.
You can start with a technical brief, calculations, a drawing, a 3D model, an existing unit or a description of the idea. Before work starts, we agree which engineering question the sample must answer.
A prototype is built to answer a specific engineering question, rather than simply resemble the final product.
Prototype layout before manufacturing and laboratory assembly.
Our team can work with a technical brief, optical design results, drawings, 3D models, design documentation, a component specification or an existing sample. At an early stage, a description with target parameters and test conditions is enough.
If information is missing, we define the prototype, verification criteria and questions that must be resolved before manufacturing.
The sample and test programme are designed around a hypothesis agreed in advance.
We agree what the model or engineering prototype must demonstrate and how the result will be assessed.
We define the prototype, select off-the-shelf and custom components, and plan the tooling, assembly sequence and verification programme.
We prepare the parts and assemble the optical or optomechanical unit. Contamination-sensitive operations can be performed in an ISO 6 cleanroom.
We align the system, measure the agreed parameters and verify its operation under laboratory conditions.
We compare the results with the criteria, describe the remaining risks and propose the next iteration or a move to production.
We adjust the relative positions of the components and check the agreed parameters.
The result records how the sample performs and the constraints for the next iteration.
A proof-of-concept model does not have to reproduce the materials, appearance or service life of the final product. Its scope depends on the hypothesis to be tested. This reduces unnecessary development while key parameters remain unverified.
After testing, our team can refine the design, tolerances, materials, assembly operations and inspection methods. These findings provide a basis for an engineering sample, a pilot batch or repeatable production.
Prototyping is supported by optical design, mechanical design, component manufacturing, an optical laboratory, alignment facilities and ISO 6 cleanrooms.
For additive prototyping, we use LCD photopolymer printing and FDM filament printing with PETG, PLA, SBS and other materials.
Our team can test the sample within the same engineering process used to design and assemble it.
Checking the layout and optical path on a laboratory table.
Answers to common questions before an initial project assessment.
The cost depends on the purpose of the prototype, the readiness of the documentation, the number of parts to manufacture and the scope of assembly, alignment and testing. For an estimate, send the available materials and explain what needs to be verified.
The schedule depends on the readiness of the input data, component availability, manufacturing scope and test programme. After reviewing the task, our team will propose stages and a schedule.
A proof-of-concept model may test a single principle or parameter without reproducing the entire final product. An engineering prototype is generally closer to the intended product in its design, materials and test conditions.
Yes. At an early stage, a task description and verification criteria are enough. Our team will identify the calculations, drawings and components needed for the first sample.
Yes, if cleanliness affects system performance or reliability. Our team will determine whether cleanroom assembly is needed after reviewing the design and operating conditions.
Yes. We can agree how to exchange confidential materials and sign an NDA before you share them. Client and design information is not published without approval.
Yes. First, the design, tolerances, assembly operations and inspection parameters need to be defined. We can then plan an engineering prototype, pilot batch or small batch.
Send a technical brief, calculations, a drawing, a 3D model or a description of the idea. State which parameter needs verification and what should happen to the project after testing.
